In the development of new electric motors and drive concepts, the fast and efficient determination of the characteristic values is crucial for a smooth project progress. With automated test sequences and a direct calculation of results from the recorded measurement data, imc supports numerous customers in the optimization of their test processes.
The imc standard development test stands for DC and EC/BLDC motors are a cost-effective and quickly available alternative to a customer-specific test bench.
The test objects are mounted and aligned to the test bench powertrain via an adapter flange on the test object mount. The powertrain includes the load machine, the safety coupling and the torque transducer and is moved via a linear guide. It is connected to the test object axis by means of bellows coupling.
The electrical connection of the test object is made with cables from the connection panels in the test chamber:
During the testing operation, the test chamber is secured with a lockable protective hood.
A power-controlled power supply with a maximum power of 3 kW is integrated for the supply with a DC voltage.
The software for controlling the test bench is built in a platform strategy. The basis of this platform is the basic software, which can be individually expanded by the required test sequences.
The software provides the basic functionalities for the administration of the tests and the test parameters. It manages the limit values for the protection of the test objects and controls the measurement data storage as well as test results. It includes the password-controlled user management, which allows access to various areas and is used to control the rights of individual users.
The platform strategy makes it easy to expand the scope of the test stand, e.g., additional test types or additional test parameters. The interfaces for the expansion are disclosed and documented.
imc STUDIO is the development platform for the creation of application-oriented solutions in the field of measurement and control technology. imc STUDIO is especially productive with tools such as the Automation Editor, the Sequencer or the real-time data analysis tools imc Inline FAMOS and imc Online FAMOS. With their help, automated processes are implemented from simple test applications up to complex test stands.
The powerful signal analysis software imc FAMOS offers numerous analysis functions and measurement data visualization and report possibilities. In addition, the software also functions as a processing tool for automation tasks in imc STUDIO.
The ability to load and store a wide range of data formats, to create comprehensive automation, to select the most diverse display possibilities, and to search hundreds of measurements in the shortest possible time make imc FAMOS a powerful tool for anyone who wants to perform professional data analysis.
During characteristic curve testing, the test object is connected to the load machine via a coupling. As soon as the test starts, the load machine loads the test object for a predetermined time at a target speed. After the stabilization period is reached, the test object is switched on and a stationary torque is established on the shaft.
After a given time, the speed of the load machine is reduced from the stationary starting speed to a stopping speed. When the stopping speed is reached, the test object is switched off and the load machine reduces the speed to a standstill.
The manual control system allows manual monitoring of the test stand. The user can adjust the process variables of the test stand via input instruments on the software interface. However, no automated procedures are performed.
In manual control, the test stand is placed in a neutral state with measurement data recording. From this state, the user can control the test bench and carry out tests by individually connecting supply voltage, releasing the test object or load machine or setting the speed or maximum torque.
After preliminary acceptance of the test stand by the customer, delivery to the installation site takes place. There, the test stand is positioned and the commissioning begins step by step after the connection of the supply lines. The functionalities defined in the project are verified once more. The test stand is then accepted.
Take advantage of our more than 25 years of experience in the design and construction of test stand solutions. Our standard test stands for electric motors are successfully used by many customers around the world. imc covers the entire spectrum of electrical motor testing from a single source: competent consulting, design and realization of test stands for special applications as well as development of test strategies and applications.